Pietenpol-List: Water versus Laser cutting metal parts.

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Pietenpol-List: Water versus Laser cutting metal parts.

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Original Posted By: "bubbleboy"
Matt Paxton was not able to fix his gear in time to take off for Brodhead so is staying behind. Jack Phillips blasted off after the fog lifted:"The fog is getting thicker.""And Leon's getting larrrgerrr."stop short of Brodhead and come in tomorrow, but one never knows. I had my Cub up for an hour today. Interesting thermal activity in this 98 degree heat. I will try to take some pictures and post them tonight for those who can't make it for Holy Week.-john-http://www.cafepress.com/half_fastJohn HofmannVice-President, Information TechnologyThe Rees Group, Inc.2424 American LaneMadison, WI 53704Phone: 608.443.2468 ext 150Fax: 608.443.2474Email: jhofmann(at)reesgroupinc.com________________________________________________________________________________Subject: Pietenpol-List: Water versus Laser cutting metal parts.
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Pietenpol-List: Re: Milestone! (and a Question)

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Original Posted By: "TOM STINEMETZE"
m>MikeI have a Lazar in an old level. It works good enough to check dihedral,Pieti LowellRead this topic online here:http://forums.matronics.com/viewtopic.p ... 4#347354le, List Admin.________________________________________________________________________________Date: Fri, 22 Jul 2011 11:20:15 -0500
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Pietenpol-List: Re: Water versus Laser cutting metal parts.

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Original Posted By: "womenfly2"
Thanks Dave & John...what your saying makes sense. I have the guy looking at itnow so should know soon if he can help or not.I appreciate your feedback.Scotty--------Tamworth, AustraliaBuilding a Corvair Powered Pietenpol Air Camperwww.scottyspietenpol.comRudder, Vert stab, Elevators and Ribs built...Building Horizontal stab...Read this topic online here:http://forums.matronics.com/viewtopic.p ... ___Subject: Pietenpol-List: Re: Water versus Laser cutting metal parts.
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Pietenpol-List: Re: Continental Engine Questions

Post by matronics »

Original Posted By: "womenfly2"
Either will work fine.The very fine grooves left by water jet cutting are really very tiny radii's andnot V-type sharp grooves as left by a band-saw blade.A file drawn over the edges will smooth them out.--------Read this topic online here:http://forums.matronics.com/viewtopic.p ... ___Subject: Pietenpol-List: Re: Continental Engine Questions
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Post by matronics »

Original Posted By: Michael Perez
I would look and post over on the J3-Cub.com forum. They know pretty much everythingon the 0-200 and can point you in the right direction to answer your questions.BTW: can you tell me a little about your 0-200?--------Read this topic online here:http://forums.matronics.com/viewtopic.p ... ______Date: Thu, 21 Jul 2011 06:47:12 -0700 (PDT)
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RE: Pietenpol-List: Water versus Laser cutting metal parts.

Post by matronics »

Original Posted By: owner-pietenpol-list-server(at)matronics.com
We manufacture a lot of parts for airplanes and we use water jet only. Thereason is a laser will case harden the edge of the metal part. First whenyou drill out a hole you will mess up a drill bit really bad. And if youhave to bend anything the edge will crack unless you polish it. I think youcould use laser and your parts would be just fine as far as stress. Thereare just those drawbacks I talked about. I am building a Piet and we arethinking of offering up some metal fittings for the piet. I will be atBroadhead.ThanksJerry GroganSky Classic AircraftDes Moines, Ia515-243-0094-----Original Message-----
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Pietenpol-List: Re: Milestone! (and a Question)

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Original Posted By: "AircamperN11MS"
Jeff,I have the same set up as you except mine is a C-85. I can't remember about thestarter gears, its been too long since I had the engine apart. Although I thinkthe starter gear was left in place behind the rear gear case. As far as theauto gas goes. I have an all metal fuel system and a steel needle and seatin the carb. The only rubber I have is aircraft quality Airquip hose betweenthe gascolater and the carb. I have not had any issues with that piece of hose.The only actual issue I have with the auto gas is that the O-rings on thefuel drains need to be replaced every annual due to swelling. That is it. Idon't worry about the fuel additives since it is too cold to fly above 9 or 10thousand feet. Just put a little marvel mystery oil in the fuel occasionallyand all will be fine. Hope this will help you, Happy Landings,--------Scott LiefeldFlying N11MS since March 1972Steel TubeC-85-12Wire WheelsBrodhead in 1996Read this topic online here:http://forums.matronics.com/viewtopic.p ... ___Subject: Pietenpol-List: Re: Milestone! (and a Question)
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Post by matronics »

Original Posted By: Michael Perez
Pull a string across the top of the wing from tip to tip. That will tell all.--------Scott LiefeldFlying N11MS since March 1972Steel TubeC-85-12Wire WheelsBrodhead in 1996Read this topic online here:http://forums.matronics.com/viewtopic.p ... ______Date: Thu, 21 Jul 2011 07:11:24 -0700 (PDT)
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Re: Pietenpol-List: Re: Milestone! (and a Question)

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Original Posted By: "Steve Ruse"
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Pietenpol-List: Re: Water versus Laser cutting metal parts.

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Original Posted By: "aerocarjake"
As Doug Henning would put it; "Magic is Illusion..and Illusion can be Magical!"Read this topic online here:http://forums.matronics.com/viewtopic.p ... ___Subject: Pietenpol-List: Re: Water versus Laser cutting metal parts.
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Pietenpol-List: Re: Water versus Laser cutting metal parts.

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Original Posted By: "899PM"
Steve,That's some pretty cool stuff.--------Scott LiefeldFlying N11MS since March 1972Steel TubeC-85-12Wire WheelsBrodhead in 1996Read this topic online here:http://forums.matronics.com/viewtopic.p ... ___Subject: Pietenpol-List: Re: Water versus Laser cutting metal parts.
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Post by matronics »

Original Posted By: "Charles Campbell"
Jerry is 100% correct. Use waterjet.--------PAPA MIKERead this topic online here:http://forums.matronics.com/viewtopic.p ... __________
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Re: Pietenpol-List: Milestone! (and a Question)

Post by matronics »

Original Posted By: Michael Perez
Michael, I would suggest renting a surveyor's transit. That will tell you definately whether the wings are level or have some dihedral and how much, if any. Chuck ----- Original Message -----
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Re: Pietenpol-List: Re: Milestone! (and a Question)

Post by matronics »

Original Posted By: Michael Perez
I guess the string bit would be a lot cheaper than renting a transit. Good luck. Sounds like you are pretty close to covering. Wish I were that far along. Just finishing my right wing. Left wing should be a lot faster -- I'm learning what to do on the right one. Fuselage is about half finished. Still need to build up the landing gear and engine mount. Maybe I can make it to Brodhead next year. C ----- Original Message -----
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Re: Pietenpol-List: Re: Milestone! (and a Question)

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Original Posted By: "TriScout"
Incidentally, Michael, how about some pictures?----- Original Message -----
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Pietenpol-List: Re: Milestone! (and a Question)

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Original Posted By: Jim Markle
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Pietenpol-List: Re: Water versus Laser cutting metal parts.

Post by matronics »

Original Posted By: "womenfly2"
man i'm jealous..i had the motorcycle ready for a little run to brodhead and have a snag..the jet i work on got hit by a truck in DC... had to jump on a plane to check itout .... now stuck here till we find a new flap.. then ferry to wichita andwho knows how long there...look forward to pics and video..look forward to meeting you guys somedayjeffRead this topic online here:http://forums.matronics.com/viewtopic.p ... ___Subject: Pietenpol-List: Re: Water versus Laser cutting metal parts.
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Pietenpol-List: Re: Continental Engine Questions

Post by matronics »

Original Posted By: "skellytown flyer"
Why most metal fittings do not fit after bring made is largely do to the incorrectbend allowance for a given thickness when laid out in the flat. Also the Ifound that if you copy the fittings from the drawing you will find fit errors.I have started a 3D CAD Model of the Pietenpol for a full set of highly detailedplans, down to the fittings in the flat. Set to be finished end of this year.--------Read this topic online here:http://forums.matronics.com/viewtopic.p ... ___Subject: Pietenpol-List: Re: Continental Engine Questions
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Re: Pietenpol-List: Re: Water versus Laser cutting metal parts.

Post by matronics »

Original Posted By: mark lee
as for the oil pressure I'm pretty sure you would be losing a fair amount if thehole is left open. why could you not make a stub shaft or eve a hollow tube-thediameter of the old shaft welded to the cover plate just long enough to fillthe bushing and stop that loss? RaymondRead this topic online here:http://forums.matronics.com/viewtopic.p ... ______Date: Fri, 22 Jul 2011 08:19:54 -0700Subject: Re: Pietenpol-List: Re: Water versus Laser cutting metal parts.
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Post by matronics »

Original Posted By: Michael Perez
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Pietenpol-List: Re: Water versus Laser cutting metal parts.

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Original Posted By: "bubbleboy"
OK! I'll try again. http://freedom4um.com/cgi-bin/readart.cgi?ArtNum=133255 ________________________________________________________________________________Subject: Pietenpol-List: Re: Water versus Laser cutting metal parts.
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Post by matronics »

Original Posted By: "Jack"
Hi womenfly2.....yes I agree with what your saying and look forward to seeing whatyou came up with. Surely if someone could make the metal parts in bulk itwould have to be cheaper as you would get a better deal when buying materialsin bulk. Obviously labour is added to that but someone like me who is time poordue to family commitments, I would rather buy these parts ready made and getflying sooner than struggle through wasting time sourcing materials and doingit etc. Its a fine line and judging by other responses here, im not the onlyone.Even supplying the parts flat and undrilled so each individual can bend and drillwhat needs bending and drilling to fit their own project.As an example, the prices I obtained for 4130N are as much as $45 a sq/foot herein Australia. How does that compare with the USA?Scotty--------Tamworth, AustraliaBuilding a Corvair Powered Pietenpol Air Camperwww.scottyspietenpol.comRudder, Vert stab, Elevators and Ribs built...Building Horizontal stab...Read this topic online here:http://forums.matronics.com/viewtopic.p ... __________
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Pietenpol-List: Re: Water versus Laser cutting metal parts.

Post by matronics »

Original Posted By: "coxwelljon"
Scott,I cannot help you with pictures as I am not able to go this year either. I havebeen 2 years in a row but this year life got in the way. I had an email froma friend I met at Brodhead last year and it struck a pang of disappointmentthat I would not be able to hang out with him this year. He gave me my firstride in an GN-1 last year which is what I am building.I see that you are not too far from me. I am in Remsen NY which is just northof Utica. We should get together one day and compare our progress.I bought a GN-1 about 75% complete with a Corvair engine. The 75% is misleadingas I spent 2 years figuring out what the previous builders did, and then 3 yearsmore undoing and redoing things I did not like. This spring I started intothe engine which was supposed to be redone but lacked the care that I wantedto see. I attended Corvair College #20 and learned a whole bunch. I will probablyreceive my heads back, totally reworked, on Monday and can begin to reassemble.Once that is done it gets put on the airplane to check weight and balanceand then the fuselage gets covered. Wings are done but one needs coveringand the tail feathers are covered but need some patching.Well, hang in there and maybe we can share a ride to Brodhead 2012.Jon Coxwell--------Jon Coxwell GN-1 BuilderRecycle and preserve the planetRead this topic online here:http://forums.matronics.com/viewtopic.p ... ___Subject: Pietenpol-List: Re: Water versus Laser cutting metal parts.
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Post by matronics »

Original Posted By: "Clif Dawson"
I bought a project so I did not have to make all my metal fittings, but I did haveto remake quite a few. Maybe I am old fashioned but I found that good layoutand a good hacksaw blade did just fine. I'll that even if I had to remakeall my fittings that 1 1/2 hours every night away from the TV or whatever viceone may have will cut out most fittings in 2 or 3 weeks. If you already havedone some careful figuring and layout in order to purchase materials then alot of the time consuming work is done. Just tune in to some good music on theradio and saw, saw away.My $0.02--------Jon Coxwell GN-1 BuilderRecycle and preserve the planetRead this topic online here:http://forums.matronics.com/viewtopic.p ... __________
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Re: Pietenpol-List: Re: Water versus Laser cutting metal parts.

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Original Posted By: "Clif Dawson"
Good idea. My daughter plays the saw.I can just see it now. It's evening.It's Brodhead.All these guys sitting around with their hacksawstuned to A minor sharp diminished seventh justsawing away to the base note "poca, poca, poca.ClifJust tune in to some good music on the radio and saw, saw away.> Jon Coxwell ________________________________________________________________________________
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RE: Pietenpol-List: Re: Water versus Laser cutting metal parts.

Post by matronics »

Original Posted By: "Jack"
I was at Brodhead and there was some interest there also in the metalfittings. It was also good to meet some of you. I have been welding all theparts for Jack Textor and am building my own Piet. We have made metalfitting for many airplanes for years. We also have the ability to powdercoat all the parts. We also want to work on the dies that will form all theparts to an airfoil shape. Anyway I will keep you informed on the progress.Brodhead was awesome even with the rain.ThanksJerry GroganSky Classic Aircraftjerry(at)skyclassic.net515-243-0094________________________________________________________________________________
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RE: Pietenpol-List: Re: Water versus Laser cutting metal parts.

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Original Posted By: owner-pietenpol-list-server(at)matronics.com
Jerry,It was so good to see you and your dad. For others Jerry's fabrication andwelding skills are fantastic!JackDSMOSH Based this week-----Original Message-----
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RE: Pietenpol-List: Re: Water versus Laser cutting metal parts.

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Original Posted By: Michael Perez
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Pietenpol-List: Re: Water versus Laser cutting metal parts.

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Original Posted By: "bubbleboy"
> --> Pietenpol-List message posted> by: "aerocarjake" > > I would be interested in purchasing water-jet metal> fittings. I will not be at Brodhead this year :-( but> contacting on this board or e-mail is fine....> > --------> Jake Schultz - curator,> Newport Way Air Museum (OK, it's just my home)> > > > > Read this topic online here:> > http://forums.matronics.com/viewtopic.p ... 309#347309> > > > > > > > Email Forum -> FAQ,> - MATRONICS WEB FORUMS -> List Contribution Web Site -> -Matt> Dralle, List Admin.> > > > ________________________________________________________________________________Subject: Pietenpol-List: Re: Water versus Laser cutting metal parts.
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